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Capability

Capability

For decades, ZCJSD has been committed to leading global innovation in efficient and highly reliable air bearing technology. Customer-oriented guidance has driven us to develop disruptive air compressors to address the future challenges of energy conservation and carbon footprint reduction.

CORE TECHNOLOGY

Air bearings utilize a thin layer of pressurized gas to maintain separation between bearing surfaces during high-speed operation. This pressurized gas must be robust enough to support both static loads, such as the weight of the shaft, and the imbalances of dynamic loads.


Dynamic loads arise from the combination of the shaft's unbalanced mass and critical modes. To a certain extent, rotodynamic analysis can predict these dynamic loads, which can be further reduced through precise balancing procedures and adjustments to the bearings' stiffness and damping characteristics.


In recent years, there has been a surge in demand for turbomachinery with shaft speeds exceeding 100 m/s. This trend is driven by the need for more compact machines that operate at faster speeds to achieve high-power outputs.

01

A substantial reduction in power consumption

02

Longer bearing life

03

The elimination of complex cooling systems.

Additional Benefits Include Low Noise, Maintenance-Free Operation, Lower Vibrations, And Lower Operating Costs.

EXAMPLE FOIL BEARING APPLICATIONS

Air-Cycle Machines

This common foil bearing application provides oil-free air for high.Speed systems such as fuel cell blowers and turbochargers.

Oil-Free Compressors

For compressors involved in heat exchange, eliminating lubricantfrom the process improves thermal performance, such as HVAC andcryogenic applications.

High-Speed Motors

With the advent of higher-speed drivers, foil bearings let you run asfast as rotordynamics will allow.

Gas Turbines

High-temperature-capable materials and coatings facilitatelubricant free bearing support for combustion systems.

We have developed and applied a double-layer coating technology aimed at enhancing both wear resistance and adhesive force while maintaining its unique slippery characteristics. This double-layer coating not only boasts excellent durability, effectively resisting wear and tear,but also exhibits strong adhesion capabilities, making the bond between the coating and the substrate even stronger. What's more, it retains the original slippery properties, ensuring smoother operation and greatly improving the start-stop life. The unique advantages of this double-layer coating technology undoubtedly bring unprecedented innovation and progress to relevant industries.

  • 01

    Nano Particle Composite Layer

    Unique formula to enhance the wear resistance of the air foil bearing

  • 02

    Teflon® Based Resin Layer

    Unique design of the resin layer material for low friction coefficient and excellent adhesion to the top foil

  • 03

    Inconel

    Special heat treated Inconel with excellent damping and stiffness and to achieve excellent performance of the air foil bearing

Size Range: 17~30mm

Max Bearing Capacity: ≤ 300 N

Speed Range: 8,000~150,000 rpm

Start-Stop Life: 1,000,000

Size Range: Φ35~75mm

Max Bearing Capacity: ≤ 900 N

Speed Range: 8,000~150,000

Start-Stop Life: 1,000,000